We can work on Certain “things” and their failure calculations

No product or service lasts forever, but how do we determine or project when a particular item may fail and why is this important?

Watch the following video for ideas regarding certain “things” and their failure calculations:

Relate these concepts to your work experience and provide an example of a product or service that the company sold or supported. How did they calculate failure rates?

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Sample Answer

The video you linked to talks about the bathtub curve, which is a model of how products fail over time. The bathtub curve has three phases:

  • Early failures: These failures are caused by manufacturing defects or other problems that occur during the production process.
  • Random failures: These failures are caused by random events, such as wear and tear.
  • Wear-out failures: These failures are caused by the gradual degradation of the product over time.

The bathtub curve is important because it helps us to understand how products fail and to predict when they are likely to fail. This information can be used to improve the design and manufacturing of products, as well as to provide support to customers

Full Answer Section

In my work experience, I have worked with a company that sells and supports medical devices. The company uses the bathtub curve to predict when medical devices are likely to fail. This information is used to schedule preventive maintenance and to provide replacement parts to customers.

The company calculates failure rates by using a variety of methods, including:

  • Failure mode and effects analysis (FMEA): This is a systematic approach to identifying and analyzing the potential failure modes of a product.
  • Reliability testing: This is the process of testing products to determine their failure rates.
  • Field data: This is the data collected from products that have been in use.

By using these methods, the company is able to calculate failure rates with a high degree of accuracy. This information helps the company to provide better support to its customers and to improve the design and manufacturing of its products.

Here are some additional considerations when determining or projecting when a particular item may fail:

  • The environment: The environment in which the item is used can affect its failure rate. For example, a product that is used in a harsh environment, such as a factory, is more likely to fail than a product that is used in a more controlled environment, such as a home.
  • The user: The way that the item is used can also affect its failure rate. For example, a product that is used incorrectly is more likely to fail than a product that is used correctly.
  • Maintenance: The frequency of maintenance can also affect the failure rate of an item. For example, an item that is not maintained regularly is more likely to fail than an item that is maintained regularly.

By considering these factors, we can better determine or project when a particular item may fail. This information can be used to improve the design and manufacturing of products, as well as to provide support to customers.

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